Home / 3M™ Thermally Conductive Acrylic Interface Pad 5571, Custom Die-Cut A4 & A5 Sizes

3M™ Thermally Conductive Acrylic Interface Pad 5571

Custom Die-Cut Thermal Pad | A4 & A5 Sizes

3M™ Thermally Conductive Acrylic Interface Pad 5571 is a soft, conformable thermal interface material designed to provide a preferential heat transfer path between heat-generating electronic components and cooling devices such as aluminum plates and heat sinks. The material is a slightly tacky acrylic elastomer containing a thermally conductive ceramic filler. It is suitable for custom converting and die-cutting applications where application-specific thermal pad shapes and dimensions are required.

Key Features

  • High thermal conductivity of 2.1 W/m-K for efficient heat transfer.
  • UL94 V-0 performance for demanding electronic and industrial applications.
  • Good electrical insulation properties help provide electrical separation between components and cooling structures.
  • Soft and conformable construction helps fill gaps and surface irregularities.
  • Good wetting performance supports improved thermal contact between mating surfaces.
  • Thin acrylic construction supports easy handling during pre-assembly and die-cutting.
  • Available in custom die-cut shapes, A4, A5 and application-specific formats.
  • Suitable for prototype, development, small-batch and production requirements.

Product Highlights

2.1 W/m-K Thermal Conductivity

Provides an efficient thermal path for transferring heat from electronic components to heat sinks and cooling plates.

Custom Die-Cut

Can be converted into application-specific shapes and geometries to match the required thermal interface area.

A4 & A5 Sheet Format

A4 and A5 sheet formats provide convenient options for prototyping, development, maintenance and production requirements.

UL94 V-0

UL94 V-0 performance supports use in electronic, automotive and industrial thermal management applications.

Soft & Conformable

The compliant acrylic elastomer conforms to uneven surfaces and helps fill interface gaps for better thermal contact.

Electrical Insulation

Provides good electrical insulation while maintaining a preferential thermal transfer path between components and cooling devices.

Custom Die-Cut Service

Custom Die-Cut Shapes

3M™ 5571 thermal pad material can be converted into custom shapes and geometries according to the required application.

A4 Thermal Pad Sheets

A4 thermal pad sheets are suitable for prototyping, development, maintenance and general thermal management applications.

A5 Thermal Pad Sheets

A5 sheet format provides a convenient solution for smaller assemblies and application-specific thermal requirements.

Custom Dimensions

Custom length, width and thickness requirements can be evaluated according to the application design.

Complex Geometries

Cut-outs, holes, slots, corners and irregular profiles can be incorporated where suitable for the converting process.

Drawing & CAD Based

Custom thermal pads can be produced according to customer drawings, CAD files, dimensions or sample components.

Specifications

Product Name 3M™ Thermally Conductive Acrylic Interface Pad 5571
Product Model 5571
Manufacturer 3M
Product Type Thermally Conductive Acrylic Interface Pad
Base Material Acrylic Elastomer
Filler Thermally Conductive Ceramic Filler
Thermal Conductivity 2.1 W/m-K
Available Thickness 1.0 ± 0.05 mm / 1.5 ± 0.10 mm / 2.0 ± 0.10 mm
Color Yellowish White
Liner Transparent Film Liner
Dielectric Strength 17 kV/mm
Electrical Insulation Good Electrical Insulation Properties
Volume Resistivity 2.5 × 1014 Ω-cm
Hardness 78 Shore 00
Density 1.9 g/cm³ @ 25°C
Flammability UL94 V-0
Conformability Moderately Conformable to Uneven Surfaces
Surface Slightly Tacky Acrylic Elastomer
Sheet Format A4 / A5 / Custom
Converting Die-Cutting / Custom Converting
Custom Shape Available Based on Application Requirements
Application Thermal Management and Heat Dissipation

Technical values are typical/representative and should not be used as specification limits. Product performance may vary depending on application, substrate, compression, processing conditions and environmental factors. Always refer to the latest 3M technical documentation for application-specific requirements.

Resources

Technical Data Sheet

View or download the technical data sheet for 3M 5571 Thermal Pad, Custom Die-Cut (A4, A5 Sizes).

View TDS

Applications

EV Battery Thermal Management

Suitable for thermal interface applications between battery components and cooling plates in electric vehicle battery systems.

Power Supplies & Inverters

Suitable for power supplies, converters, inverters and electronic power modules requiring thermal management.

Electronic Control Units

Suitable for electronic control units and modules where heat needs to be transferred to a cooling structure.

LED Lighting Systems

Suitable for LED drivers and lighting assemblies requiring an efficient thermal interface.

Displays & HMI

Suitable for displays and HMI assemblies where conformability and thermal management are required.

Junction Boxes & Busbars

Suitable for selected junction box, busbar and electrical assembly applications requiring thermal management and insulation.

Product Uses

3M™ Thermally Conductive Acrylic Interface Pad 5571 is designed to provide a heat transfer path from heat-generating electronic components to cooling devices such as aluminum plates and heat sinks.

The soft, slightly tacky acrylic elastomer contains a thermally conductive ceramic filler. The material is moderately conformable to uneven substrates and helps fill gaps between mating surfaces for improved thermal performance.

With 2.1 W/m-K thermal conductivity and good electrical insulation properties, 3M 5571 can be used where thermal transfer and electrical separation are required in the same interface.

Typical applications include EV battery thermal management, battery cooling plates, busbars, displays, electronic control units, inverters, junction boxes and LED lighting systems.

For custom requirements, the material can be supplied as A4 or A5 sheets or converted into application-specific die-cut shapes. Custom dimensions, cut-outs, holes, slots and other geometries can be evaluated according to customer requirements.

The thin acrylic layer makes the material suitable for handling during pre-assembly and die-cutting. This makes 3M 5571 a practical option for both prototype and production thermal interface components.

For optimal thermal performance, the mating surfaces should be clean and dry. 3M indicates that approximately 10–20% compression should be allowed to achieve optimal wetting of the thermal interface.

Need Custom 3M 5571 Thermal Pads?

Contact us for A4/A5 thermal pad sheets, custom die-cut shapes, application-specific dimensions, bulk requirements and converting requirements.

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