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3M™ Thermally Conductive Acrylic Interface Pad 5590H

Thermally Conductive Acrylic Interface Pad | 5590H

3M™ Thermally Conductive Acrylic Interface Pad 5590H is a conformable, slightly tacky acrylic elastomer thermal interface material containing a conductive ceramic filler. It is designed to provide a preferential heat transfer path between heat-generating components and cooling devices such as aluminum plates and heat sinks.

Key Features

  • Thermal conductivity of approximately 2.08 W/m-K for efficient heat transfer.
  • Conformable acrylic elastomer helps fill gaps and accommodate non-flat surfaces.
  • Good electrical insulation properties for electronic thermal management.
  • UL94 V-0 listed for flame-retardant performance.
  • Soft, compliant construction allows pressure relaxation and helps reduce high pressure zones on components.
  • Thin acrylic layer supports easy handling, pre-assembly and die-cutting.

Product Highlights

2.08 W/m-K Thermal Conductivity

Provides an efficient thermal transfer path between heat-generating electronic components and cooling structures.

Excellent Conformability

The conformable acrylic elastomer helps fill interface gaps and accommodate non-flat mating surfaces.

Electrical Insulation

Provides good electrical insulation properties for electronic and power thermal management applications.

UL94 V-0 Listed

UL94 V-0 flame-retardant performance makes the material suitable for demanding electronic applications.

Non-Silicone Construction

Does not contain intentionally added silicone, helping avoid siloxane VOC and oil bleeding associated with silicone products.

Easy Die-Cutting

The layered acrylic construction supports handling during pre-assembly and custom die-cut converting.

Specifications

Product Name 3M™ Thermally Conductive Acrylic Interface Pad 5590H
Product Number 5590H
Manufacturer 3M
Product Type Thermally Conductive Acrylic Interface Pad
Material Thermally Conductive Acrylic Elastomer
Filler Type Conductive Ceramic Filler
Color Light Gray Adhesive and Core / White Liner
Available Thickness 0.5 mm, 1.0 mm, 1.2 mm, 1.5 mm and 2.0 mm
Thermal Conductivity 2.08 W/m-K Typical
Thermal Conductivity Minimum 1.65 W/m-K
Flammability UL94 V-0
Density Approximately 2.14 g/cm³
Hardness Approximately 70 Shore 00
Volume Resistivity 5.5 × 1011 Ω-cm
Volume Resistivity Minimum 1.0 × 1010 Ω-cm
Breakdown Voltage 19.1 kV at 1.0 mm thickness
Breakdown Voltage Minimum 16.0 kV
Construction Thermally Conductive Acrylic Elastomer with Conductive Ceramic Filler
Surface Character Slightly Tacky
Electrical Property Good Electrical Insulation
Silicone No Intentionally Added Silicone
Conformability Suitable for Non-Flat Surfaces
Die-Cutting Suitable for Pre-Assembly and Custom Converting
Typical Applications Battery Cooling, Power Electronics and HMI Displays

Technical values are typical/representative and should not be used as specification limits. Product performance may vary depending on application, substrate, compression, processing conditions and environmental factors. Always refer to the latest 3M technical documentation for application-specific requirements.

Resources

Technical Data Sheet

View or download the technical data sheet for 3M™ Thermally Conductive Acrylic Interface Pad 5590H including thermal, electrical and physical performance information.

View TDS

Applications

Battery Cooling

Suitable for thermal interface applications between battery components and cooling structures in battery systems.

Power Electronics

Suitable for power electronics assemblies, power modules and heat-generating electronic components requiring thermal management.

HMI Displays

Suitable for HMI displays and electronic assemblies requiring conformable thermal interface materials.

Product Uses

3M™ Thermally Conductive Acrylic Interface Pad 5590H is designed to provide a preferential heat transfer path from heat-generating components to cooling devices such as aluminum plates and heat sinks.

The conformable acrylic elastomer construction helps fill gaps between mating surfaces and accommodates non-flat substrates, helping maintain an effective thermal interface.

The slightly tacky construction supports handling during assembly, while the soft and compliant material allows pressure relaxation and helps reduce high pressure zones on electronic components.

3M™ 5590H is suitable for applications including battery cooling, power electronics and HMI displays. The material can also be converted into custom thermal interface components for specific electronic assemblies.

The product incorporates a thin acrylic layer that supports easy handling during pre-assembly and die-cutting, making it suitable for custom converting and high-volume production requirements.

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